DIY revisted

While in Seattle over Cinco de Mayo we were finally able to gift our finished wine rack. It actually turned out quite well (I used some plastic wood to fill in the major scratch I gave it), the stain took to the wood nicely and the sanding, cutting, drilling and er...screwing we had done since my last post all went swimmingly. We spent two more afternoons drilling, sanding and staining and then let everything sit and dry in the shed for a few days. That just left screwing in the dowels, which took very little time and then some spot finishes and tying on a birthday bow. We finished just in time for Pat's birthday.

Now on to the summer 2007 project-to build a picnic table....

We started with a schematic from popular mechanics and then based on their construction changed it slightly to accommodate our imagined table. We took a trip to the rebuilding center which has the most enjoyable hodgepodge of building materials I have ever seen. When you approach the building from the parking lot you are met by a room that is half filled with doors...before we even made it to the scrap lumber Joe was envisioning a door table top. So we hung out with the doors for awhile trying to find one that struck us. The problem with trying to build a table out of a door (besides the fact that it's purpose is to be a DOOR), is all the design elements and differing types, closet doors, 1-panel doors, 2-panel doors, square panel doors (just imagine putting your plate on that type of surface). We did find a single panel door that might have done well, but the integrity of the main panel was questionable and there was no way it was going to fit in the trunk of the car. So we abandoned the doors to check out the lumber and eventually went home empty handed.

But a couple of weeks ago we went back determined (and with a bag of rope) and found a door which also did not fit in the trunk of the car, but looked very stylish riding on the roof, with every piece of rope we own tying it down. I imagine it was a source of great amusement to lookers on as we tied the door to the roof and then shimmied into our seats via the front windows. But we now have a very heavy and very cool door. Recently we went out to a local lumber yard and purchased some 2x6's for the benches and table supports (Douglas Fir)...which did fit in the trunk. And, we also bought some 'ginormous' bolts and screws which promise to hold the whole thing together.

Since it has been so nice we pulled out the door and I tried my patience sanding it for a little while. After a bit of rough sanding I realized out little sander was not going to get the job done anytime this decade and later that day I was helpfully reminded of the dangers of lead in paint by Andy, which means we need to add a respirator and a belt sander to our supply list. Luckily Joe has two respirators for work and his mom has two belt sanders. So we'll have to put off working on the table until we can make a trip up to Seattle to acquire the sander. Though, going to Seattle will afford us the opportunity to stop in at the Environmental Home Center to get some environmentally friendly stain and sealer to use on the table as well.